[:pb]The improvement of the synthetic material and the lawn manufacturing process mean that this material has no impact on the player's performance on the field and also brings great benefits to the maintenance of the site.
In this article we will explain how the manufacturing process works Synthetic grass, which goes through several industrial processes, extrusion, twisting, weaving, latex application, oven drying, drilling, winding until finally arriving at the packaging.
Step by step manufacturing of Synthetic Grass:
1- Extrusion of the wires
To manufacture the lawn, low and high density polyethylene polymers are selected, and additives are also incorporated that guarantee the color stability of the synthetic lawn and the maintenance of the structure. You synthetic lawn yarn can be monofilaments or fibrillated.
The fibers of the synthetic lawn They are composed of polyamide and polypropylene, these materials guarantee the durability and softness of the lawn.
2- Weaving
When weaving synthetic grass, a process called Tufting is used. In this process, the threads are inserted into polypropylene screens, and the height of the pile is specified (the height of the lawn can vary from 10mm to 70mm).
3- Application of latex
The Latex application process is called Coating (in Portuguese it means coating), in this process compounds called SBR-Styrene Butadiene, Calcium Carbonate and some other special additives are applied to the base of the synthetic lawn.
4- Oven drying
Drying synthetic grass is one of the most important stages of manufacturing, as this procedure guarantees the resistance and durability of the material.
In the synthetic grass drying process, the product is exposed to a high temperature where the latex was distributed. This high temperature stimulates the polymerization of the compound, making it dry, resistant and flexible.
5- Drilling for water permeability
After all the processes for manufacturing the synthetic lawn, it is still necessary to drill equidistant holes along the entire base of the lawn.
These holes depend on the project and the material used for the lawn. These holes are intended to facilitate water drainage.
6- Winding and packaging
And at the end of the synthetic grass manufacturing process, the product is rolled into specific equipment, and immediately packaged in plastic blankets that guarantee the quality, durability and guarantee of the product for storage and transportation.
Synthetic Grass Manufacturer
A Sports link It has its own laboratory for development and research. The company is a partner of the world's leading raw material manufacturers, such as MAttex, Maccaferri, SMG, Evercol and Utep.
The industrial park for the manufacture of Synthetic grass It is one of the most modern in the world, the site has 3.5 thousand m², located in greater São Paulo. The company always seeks to improve the product offered and produces different standards of synthetic lawn aiming to provide high performance to users.
Please contact Sports link, a reference company in the manufacture of synthetic sports lawn, and get synthetic lawn high-quality.
